STEP Pilot Plant Achieves Supercritical CO2 Fluid Conditions

Unlike conventional power plants that use water as the thermal medium in power cycles, STEP is designed to use high-temperature sCO2.

SwRI’s John Klaerner, lead turbine engineer, and Dr. Jeff Moore, the principal investigator of the STEP Demo project, with the recently assembled sCO2 turbine for the 10 MWe demonstration plant under construction at SwRI.
SwRI’s John Klaerner, lead turbine engineer, and Dr. Jeff Moore, the principal investigator of the STEP Demo project, with the recently assembled sCO2 turbine for the 10 MWe demonstration plant under construction at SwRI.
SwRI’

The Supercritical Transformational Electric Power (STEP) Demo pilot plant, a $155 million, 10-megawatt supercritical carbon dioxide (sCO2) test facility at Southwest Research Institute (SwRI) in San Antonio, developed in partnership with GTI Energy and GE Research and sponsored by the U.S. Department of Energy, has successfully achieved its first operation with CO2 at supercritical fluid conditions in its compressor section. This accomplishment represents significant progress toward readying the facility for system-level testing.

Unlike conventional power plants, which use water as the thermal medium in power cycles, STEP is designed to use high-temperature sCO2, which increases efficiency by as much as 10% due to its favorable thermodynamic properties. Carbon dioxide is nontoxic and nonflammable, and when held above a critical temperature and pressure can act like a gas while having the density near that of a liquid.

The efficiency of sCO2 as a working fluid allows for STEP turbomachinery to be approximately one-tenth the size of conventional power plant components, providing the opportunity to shrink the environmental footprint and construction cost of any new facilities. For example, a desk-sized sCO2 turbine can power up to 10,000 homes. The technology is also compatible with concentrated solar power and industrial waste heat.

“The sCO2 power cycle is a breakthrough clean, compact, and high-efficiency power generation technology that can deliver significant environmental performance,” notes Bhima Sastri, Director of Energy Asset Transformation, DOE Office of Fossil Energy and Carbon Management.

The STEP Demo pilot plant is one of the largest demonstration facilities in the world for sCO2 technology to dramatically improve the efficiency, economics, operational flexibility, space requirements and environmental performance of this new technology. The facility’s turbine is currently being installed and will be tested later this year.

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