American-Made Masks Help Keep Manufacturers' Doors Open

Masks dramatically reduce airborne particulates β€” and help prevent infections that could shut down plants.


Before the coronavirus pandemic, only doctors and healthcare providers wore three-ply disposable face masks.

Now, they're required by manufacturers, state and local governments, and an entire alphabet soup of federal agencies.

Premium-PPE is one of the few companies that makes three-ply masks in America. Having masks on hand is more important than ever, because, as Brent Dillie, Premium-PPE commercial director, says: if factories don't, operations could be shut down. 

When the pandemic hit, manufacturers and distributors were making panic buys direct from Asia or through fly-by-night importers in the U.S. In many cases, companies shelled out a 100% down payment and never received the product, or the product was delayed or poor quality. 

Premium-PPE is not only making American masks, but the company offers peace of mind with supply chain security. The company makes the masks at its facilities in Virginia Beach, Va., keeps about 1 million in stock, and can ship same-day. 

The company is made up of mostly local hires. Machine operators work on three stage machines that join the three fibrous layers, cut the masks, and add the ear loops. 

According to Dillie, the root of the nation's PPE problem started years ago, when safety equipment manufacturing moved overseas. Dillie says, "COVID was the point that all of the offshoring came back to really bite us as a country." He says we need U.S. mask makers so we can ramp up production immediately in an emergency. 

While some workers think mask policies are overkill, Dillie stresses that mandatory mask policies should be in effect until the U.S. has a handle on the current virus. Masks help keep the wearer safe, but they also dramatically reduce the amount of airborne particulates.

Aside from the patriotic aspect of buying American, it comes down to business continuity and cost-benefit decisions. Businesses and the government have made masks a requirement for operating. 

According to Dillie, the risk of relying on imported masks, primarily from China, is too high. Dillie asks, "Can you risk your business continuity and workforce on U.S.-China relations? An outbreak in China that causes their government to ban exports? Or difficulties of international shipping, customs and importation?"

Finally, when shopping around, he's what you should look for to make sure your doors stay open: 

  • Shoot for Bacterial Filtration Efficiency (BFE) of 95% or above β€” when suppliers go cheap on materials, mask efficacy plummets. 
  • Make sure the ear loops are ultrasonically welded, not sewn. This will prevent ear loops from falling off.
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