New Recycling Facility Will 'De-Manufacture' Lithium-Ion Batteries

The system results in efficient separation, recovery, and purification of battery-grade products.

American Battery Technology Team Abtc Tric Social 1080
American Battery Technology Company

American Battery Technology Company announced the operational start-up of its commercial-scale, lithium-ion battery recycling facility located in the Tahoe-Reno Industrial Center (TRIC) in McCarran, Nevada, initiating implementation of its unique lithium-ion battery recycling technologies at an industrial scale.

"We are excited to have achieved this major milestone and to now be generating commercial-scale quantities of domestic recycled battery metal products," said ABTC CEO Ryan Melsert. "By securing our move-in-ready industrial facility in early 2023, we were able to greatly accelerate our timeline to operations, and the last step of receiving approvals for the updated operational permits for our specific internally-developed processes were received over the past week."

ABTC's integrated battery recycling system uses a strategic de-manufacturing and targeted chemical extraction train in order to recover battery materials with high yields, low cost, and with a low environmental footprint. These processes are fundamentally different than conventional methods of battery recycling, which utilize high temperature furnaces, such as in smelting operations, or non-strategic shredding or grinding systems. The ABTC system results in efficient separation, recovery, and purification of high-value battery-grade products with less environmental impact and greater cost efficiencies than conventional methods.

This commercial facility has the capacity to process over 20,000 metric tonnes of battery feedstock materials per year when fully ramped, and this first phase of operations will process these battery feedstock materials into recycled products including copper, aluminum, steel, a lithium intermediate, and a black mass intermediate material that will be sold through an already executed marketing agreement with the global metals trader TechMet-Mercuria. Once the second phase of this integrated recycling facility is operational, this lithium intermediate will be further refined into a battery grade lithium hydroxide product, and the black mass intermediate material will be further refined into battery grade nickel, cobalt, manganese, and lithium hydroxide products.

"Our research & development, engineering, project management, and operations teams have been working with the commissioning of this facility as our highest priority, and we are proud to have accelerated our timelines to have installed our first piece of equipment within a month of gaining access to this new site, and to now have begun commercial operations less than six months later," stated AndrĂ©s Meza, chief operating officer for American Battery Technology Company. "We appreciate Storey County and Nevada Department of Environmental Protection (NDEP) in their work to permit and establish these processes, and we look forward to our continued engagements as we move through operations."

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